CeraPrinter
All-in-one State-of-the-art DigitalMaterials Deposition Platform
CeraPrinter F-Serie is All-in-one State-of-the-art Digital Materials Deposition Platform for process development in Printed Electronics and Smart 3D Printing. In addition to all the CeraPrinter advantages, F-Serie is a hybrid materials deposition platform combining Inkjet and Aerosol Jet® technologies. Its single user-friendly software opens the way to study hybrid process inaccessible by Inkjet or Aerosol Jet® separately. Defined as a modular-based scalable technology able to easily integrate several post-processes in-line at lowest cost, on minimum of footprint, with more capabilities, CeraPrinter F-Serie just enables you to succeed.
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Avantages
- Designed for Advanced Digital Process Development in multidisciplinary fields
- Modular-Based Scalable Technology for quick and easy upgrade
- Latest key technologies in one tool enabling multi-team co-working
- User-friendly single interface for all integrated technologies
Exemples d'applications électroniques
- HF Antenna
- RFID
- OPV photovoltaics,
- OLED displays and lightning
- Interconnection
- Printed memories
- Photodetectors
- Sensors
- Semiconductor
- Printed Batteries
- Smart packaging
- LTCC
- MLCC Multilayer Ceramic Capacitor
- Magnetic components
- Temperature sensors
- Piezoelectric actuators
- Coating smart surface
- Fuel cells
- Flexible Electronics
- In-mold Electronics
- Supercapacitors
- Wearables electronics senros
- 3D Electronics
- 5G/6G
- Advanced Materials
- Carbon electronics
- Conductive inks
- Digital Printing
- e-textiles
- Green materials and electronics
- inkjet printing
- multimaterial printing
- printed sensors
- stretchable electronics
- transparent conductive films
Spécifications
- Substrate up to 305 mm x 305 mm with thickness up to 10mm (larger on request)
- High accuracy five axis with motorized adjustable printing resolution, substrate alignment (+/-2 μm) and nozzles self calibration (< +/-3 μm)
- Up to five different printheads (more on request) to deposit wide range of functional inks and high viscous pastes
- Able to print in Raster-Scan Mode (X or Y), Vector Mode (XY) and Single Pass (X or Y)
Hardware
Motion system: high accuracy calibrated five axis device
| X and Y stage accuracy | < +/- 1.5 µm |
| Z accuracy | < +/- 2 µm |
| X and Y stage repeatability | < +/- 0.5 µm |
| Z repeatability | < +/- 1 µm |
| Print velocity | up to 500 mm/s |
Printheads holder: motorized and plug & play
| Print resolution | < 5 μm x 5 μm |
| Printheads number | Up to 4 Inkjet heads and 1 Aerosol Jet® head |
| Printhead types | Single nozzle Low cost Dimatix Cartridges Drive per nozzle printheads Dimatix, Konica-Minolta and other on request (Xaar, Kyocera, Ricoh, Toshiba, Seiko…etc.) |
| Aerosol Jet® Technology | Pneumatic atomizer and Fine feature printhead Nozzle size 100 μm to 300 μm Ink viscosity 1-1000 cP |
| Mounting | “Smart door” technology Accurate fast mount for printheads and its electronics |
| Ink tank | Cartridge 2 mL to 50 mL Aggressive solvents compatible |
| Printhead heating | Up to 60°C |
| Printhead Maintenance | Automated cleaning station |
Substrate holder: motorized vacuum heated chuck
| Size | 305 mm x 305 mm |
| Clamping | Vacuum with different areas |
| Heating | Up to 60°C |
Mechanical
| Machine footprint | 1520 mm x 1870 mm x 1970 mm |
| Machine mean weight | 1800 kg |
| Power | 400 V/32A, 3 phases |
| Certification / Safety | CE (UL & CSA on request) |
Camera: three devices with different light sources
| Droplet analysis | |
| CCD | 1624 x 1228 pixels |
| Visualization area | 1.79 x 1.35 mm |
| Image analysis | Fully automated (DropAnalyser) |
| Alignement and printed components analysis | |
| CCD | 1624 x 1228 pixels |
| Visualization area | 1.79 x 1.35 mm |
| Alignment types | Marks, edge or specific if required |
| Image analysis | Fully automated (FabAnalyser) |
| In-situ Aerosol Jet® process analysis | |
| CMOS color camera | 2592 x 1944 pixels |
| Visualization area | 1.900 x 1.425 mm |
Up to 3 Post-treatment: to dry and to cure printed layers
| Post-process compatibility | IR, UV, AdphosNIR®, Novacentrix PulseForge®, Xenon Sinteron, Vacuum Drying |
| Substrate management | Directly by the manufacturing linear axis to avoid substrate manipulation |
| Solvent extraction | Exhaust connection |
Options
| IR Drying | Printhead slot |
| UV | Laser reflectometer |
| AdphosNIR®,Novacentrix PulseForge® | HEPA filter |
| Xenon Sinteron, Vacuum Drying | Automated refill system (on request) |
| Other post-treatment | Dedicated software add-on |
| Specific hardware modification | Automated Handling (on request) |
| Automated sheet resistance measurement probe | |
Software
DropAnalyser: advanced droplets jetting analysis
| Waveform tuning | Real time, fully open, drive per nozzle |
| Automation | Automatic printheads mapping |
| Analysis | Volume, velocity, jet straightness error Clogged nozzles detection Self nozzles positions calibration Drop to drop variation |
| Reporting | Statistic Automatic full jetting report creation |
FabAnalyser: printed layers analysis and substrate alignment functions
| Layers analysis | Automated measurements (distance, area) Automated full printing area acquisition Thickness measurement with 3D reconstruction (laser reflectometer option required) |
| Substrate alignment | Manual or automatic Can be fully adapted to customer application |
CeraSlice: exclusive printing jobs conception software
| File format | Step, DXF, Gerber, GDSII, Bitmap. |
| Job editing | Directly from standard CAD file via CAD/CAM tool |
| Printing job parameters | Fully tunable for each part or under part of the component |
| Manufacturing script edition | Easy and fast, for each step of the printing process (printing vector, nozzle clogging control, alignment, printhead cleaning etc.) |
| Printing simulation visualization | Step by step, materials by materials |
| Experiment plans | Automated experiment plans generation to optimize inkjet process (fully customizable) |
| Customizable pre-loaded patterns | Square transistors, circular transistors, multilayer capacitors, induction, coil, etc. |
Notre offre
The whole CeraPrinter equipment range is high accuracymulti-material deposition systems with in-line multicuringtechnologies, in-situ characterization facilitiesembedded simultaneously enabling high precisiondeposition of functional materials and full area curing ineach pass.
Evolutionary at lowest cost and delivered with exclusivesoftware suite developed by CERADROP (CeraSlice,DropAnalyser and FabAnalyser) allowing its quick startup,easy to use and bottom-up approach for functionalcomponents design.
To go forward with our customers, we provide strongpartnership, highly qualified, responsive worldwidemaintenance and support team to provide assistancethrough each stage of project development.
Actualités associées
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PRINTED ELECTRONICS MEETINGS
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TECHBLICK
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A cost-effective solution for producing individualized and miniaturized ceramic components in small quantities economically is to employ digital printing technologies like Inkjet or Aerosol jet. These printing techniques are maskless and entirely additive, making them incredibly adaptable. The Ceradrop Printer enables the highly efficient use of these technologies in combination with the appropriate machine-integrated curing technologies. Read more
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